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DC Isolator Failures: Why Solar Systems Catch Fire (And How to Prevent It)

SMS Editorial
21 April 2026
5 min read
DC Isolator Failures: Why Solar Systems Catch Fire (And How to Prevent It)
DC isolators — the switches on your roof that disconnect panels from the inverter — are the single biggest fire risk in UK solar systems. Cheap units from 2010-2016 are now failing at scale. ## Signs of a failing DC isolator - Visible discolouration or melting on the enclosure - Moisture inside the clear cover - Reduced output or intermittent faults - Smell of burning plastic near the array ## If you see any of these, call us immediately Turn off the system at the AC isolator and call 0800 099 6606. Our [emergency solar panel repair](/emergency-repair) team responds within 24 hours across [Manchester](/solar-panel-repair), [Liverpool](/locations/liverpool), [Leeds](/locations/leeds), and nationwide. ## Replacement cost A single DC isolator replacement typically costs £180-£280. Full housing replacement with modern Santon or Eaton parts: £350-£450.
dc isolatorfire riskrepairsafetynorth west

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